Our process

Proactively envisioned multimedia based expertise and cross-media growth strategies. Seamlessly visualize quality intellectual capital without superior collaboration and idea-sharing. Holistically pontificate installed base portal products.

Fabrication perfection

Birmetal is competent to operate under the guidance of various international standards for quality management systems based on their respective customer requirements and products. Conformance to these standards ensures that Birmetal maintains the highest level of product quality and process control in its manufacturing process.

We take immense pride in our product lineup, which includes sand casting, investment casting, and CNC machining products, establishing us as a leading “one-call, one-stop” manufacturer for a diverse range of industrial and engineering solutions.

We have years of experience meeting the stringent regulations and certifications for the automotive, aerospace, industrial machinery, agricultural machinery, energy, and medical device industries, which serve as benchmarks for all of the products we manufacture.

At Birmetal, we stand out as a company deeply committed to the intricacies of our operations.As business owners, we prioritize hands-on involvement and actively engage in our daily activities. Spending valuable time on the shop floor, we interact with our dedicated employees, fostering an environment that promotes their professional growth and instills pride in their work.

At Birmetal, we stand out as a company deeply committed to the intricacies of our operations.As business owners, we prioritize hands-on involvement and actively engage in our daily activities. Spending valuable time on the shop floor, we interact with our dedicated employees, fostering an environment that promotes their professional growth and instills pride in their work.

Focus on clients

Client-Centric Excellence at Birmetal:

At Birmetal, our commitment revolves around putting our clients at the forefront of everything we do. Specializing in sand casting, investment casting, and CNC machining processes, we take pride in delivering manufacturing solutions that meet and exceed the expectations of our valued clients.

Lean Manufacturing for Optimal Efficiency:

Our state-of-the-art facilities are dedicated to lean manufacturing and continuous improvement principles. By adopting lean methods, we strive to enhance operational efficiencies and cost-effectiveness while upholding the highest standards of quality. Our approach includes optimizing workplace organization, minimizing setup times, streamlining process flows, and investing in continuous employee training, among other strategies.

A Comprehensive Range of Services:

In addition to our core manufacturing capabilities, Birmetal goes the extra mile by offering a spectrum of surface finishing operations. From electroplating to painting and beyond, we ensure that the finishing touches on our products meet the exacting standards of our discerning clients.

Our Commitment to Excellence:

Through our commitment to lean manufacturing and a dedication to client satisfaction, we have successfully streamlined our processes. This ensures that our clients not only benefit from the best prices but also receive products and services that stand out in the industry.

Choose Birmetal for manufacturing excellence that prioritizes your needs and delivers results that exceed expectations.

https://birmetal.com/wp-content/uploads/2020/10/post_08-1280x1280.jpg
https://birmetal.com/wp-content/uploads/2020/10/post_04-1280x1280.jpg

1

Preparing for project

Assessment and understanding of the RFQ include identifying the suitable manufacturing process – CNC machining, sand casting, or investment casting. Project managers collaborate with relevant departments to determine the best manufacturing method based on factors such as material requirements, part complexity, and cost considerations.

Blueprints and designs

Engineers and designers create detailed blueprints, considering the chosen manufacturing method (CNC machining, sand casting, or investment casting). Design reviews ensure that the chosen method aligns with the project requirements and client expectations for the specific manufacturing process.

[bold_timeline_item_button title=”Expand” style=”” shape=”” color=”” size=”inline” url=”#” el_class=”bold_timeline_group_button”]

2

Preparing machines

For CNC machining, the manufacturing team sets up CNC machines and ensures proper tooling and calibration. For sand casting, molds are prepared using patterns based on the approved designs. Molding materials and techniques are selected according to the project requirements. Investment casting involves creating wax patterns from the designs, coating them with ceramic shells, and preparing molds for the casting process.

Fabrication

CNC machining involves using the prepared machines to cut and shape raw materials into the desired components. Sand casting involves pouring molten metal into sand molds, allowing it to solidify, and then removing the cast parts from the molds. Investment casting involves melting metal and pouring it into the pre-made ceramic molds. After solidification, the molds are broken, revealing the final cast parts.

[bold_timeline_item_button title=”Expand” style=”” shape=”” color=”” size=”inline” url=”#” el_class=”bold_timeline_group_button”]

3

Quality Assurance and Final Inspection

In addition to CNC machining inspections, sand casting and investment casting parts undergo specific quality checks related to their respective manufacturing processes. For sand casting, inspections may include examining the surface finish, ensuring dimensional accuracy, and checking for any defects in the castings. Investment casting parts are inspected for surface finish, dimensional accuracy, and the absence of defects resulting from the casting process.

[bold_timeline_item_button title=”Expand” style=”” shape=”” color=”” size=”inline” url=”#” el_class=”bold_timeline_group_button”]

4

Packaging and Shipment

Final inspection and quality assurance apply to all manufactured parts, regardless of the manufacturing method. Parts are carefully packaged, taking into consideration the specific characteristics of each type (machined, sand cast, or investment cast). Shipping documents are prepared, and logistics are coordinated to ensure timely delivery to the client.

[bold_timeline_item_button title=”Expand” style=”” shape=”” color=”” size=”inline” url=”#” el_class=”bold_timeline_group_button”]

Completely explainedProcess in detailsProcess

We simplify your manufacturing journey from RFQ to shipment. Beginning with a detailed RFQ analysis, we leverage our expertise in sand casting, investment casting, and CNC machining.
Preparing for project

Preparing for project

RFQ, Costs, Project Requirements, Timeline

Preparing for project

Blueprints and designs

Blueprints and designs

Engineering Drawings, 3D data, Specifications, Material Grades

Blueprints and designs

Preparing machines

Preparing machines

Pattern, Core Box, Mold, Fixtures, Cutting Tools

Preparing machines

Fabrication

Fabrication

Casting, CNC Machining, Finishing

Fabrication

QA/QC and Shipment

QA/QC and Shipment

Final Inspection, Quality Controls, Shipment

QA/QC and Shipment

Our solutions and services

Birmetal always gets the job done

Getting the job done isn't just a commitment; it's our signature. With a dedicated team, cutting-edge technology, and unwavering determination, we consistently deliver results that exceed expectations. Whether it's precision manufacturing, intricate casting, or flawless surface finishing, our track record speaks for itself. Birmetal stands as a reliable partner, ensuring your projects are not just completed but completed with excellence.
Solutions for your manufacturing business
Production of bespoke tools and machines
Designing, building and testing with highest quality
Ankara Industrial Zone Turkey Turkiye Birmetal Sand Casting Machining Investment Casting Manufacturing

Ankara, positioned as a key industrial hub, holds substantial strategic importance for its surrounding regions. With a diverse industrial landscape, the city plays a central role in global supply chains and economic progress, highlighting its essential contribution to both regional and international development.

Bestepe Mah. Nergiz Sok. 7/2 No: 87, 06560 Yenimahalle/Ankara TURKEY
Get in touch

How can we help
your business?Business

We're not just manufacturers; we're collaborators in your success story. How can we help your business thrive? Whether it's optimizing manufacturing processes, enhancing product quality, or meeting tight deadlines, we're here to tailor our expertise to your unique needs. Let's discuss your challenges, explore innovative solutions, and together, elevate your business to new heights. Your success is our priority, and we're ready to be the catalyst for your growth. How may we contribute to your business objectives today?
Give us a call

+90 533 197 19 81

Follow us
https://birmetal.com/wp-content/uploads/2020/11/img-slider-05.jpg